Task-Based Training | Top-Ups Utilizing an S&R Container

Traditional methods of refilling lubricants using single-use containers contribute to environmental waste and disposal challenges. Adopting sealable and refillable (S&R) containers for oil and lubricant refilling presents an eco-friendly and sustainable alternative that ensures operational efficiency while potentially minimizing environmental impact and contamination.

What is an S&R container?

An S&R container is a sealable, refillable container that is typically made of plastic and made to house a specific type of lubricant. They are widely used and come in multiple configurations, allowing for easy addition of lubricant while minimizing contamination or potential leakage.

Since oil and grease reservoirs play a critical role in various industrial applications, they require consistent maintenance and periodic top-ups to ensure optimal performance. Utilizing sealable and refillable containers for oil and grease reservoir top-ups presents a sustainable approach that not only maintains operational efficiency but also minimizes environmental impact.

Types of S&R Containers:

When choosing a sealable and refillable container for oil refilling, consider factors like the type of oil being stored, the quantity needed, ease of handling, transportation requirements, and the level of sealing and protection required to prevent leaks or contamination. Additionally, ensure that the containers meet all regulatory standards or safety requirements for storing oils in your region.

S&R containers come in different sizes and shapes, with screw-on caps or lids that provide a sealable closure. Most of these feature pour-style fill ports, with either caps or threaded caps, to seal the opening.

Other S&R containers feature a pump mechanism that allows for easy and controlled dispensing of oil. These containers typically consist of a reservoir for holding the oil and a pump mechanism connected via hose.

Some companies also produce specialized refillable containers designed specifically for oil refilling. These containers may have features like built-in funnels, precise dispensing mechanisms, or spill-proof designs.

Pump-style S&R containers come in various sizes, ranging from small handheld ones suitable for household use to larger containers for industrial or commercial applications. Durable, easy-to-use and clean, some pump-style containers may also have features that ensure accurate measurements, allowing for precise dispensing of oil without wastage.

Challenges and Solutions:

1. Compatibility and Standardization - Ensuring that the S&R containers are compatible with various types of oils and lubricants used across different machinery requires careful selection and standardization.
2. Handling and Maintenance - Proper handling, storage, and maintenance of these containers are essential to prevent contamination and ensure their integrity for reuse.

Procedure for Topping Up a Reservoir with an S&R Container:

1. Firstly, ensure the LIS Code on the container matches the oil that is being refilled.
2. Clean the area around the fill port.
3. Remove the fill plug, insert S&R container hose into the housing.
4. Begin adding lubricant while looking at the sight glass to confirm you’re adding the recommended volume.
5. Stop filling when the lubricant amount has reached the proper level on the sight glass.
6. Record amount of lubricant that has been added and the date.
7. Remove the nozzle from the fill port; clean and replace the fill port plug.
8. Collect and dispose of all consumables used during the procedure.
9. Wipe up any lubricant that may have spilled during the procedure.

Key Takeaways:

• Always ensure the LIS tags match on the container and the lubricant.
• Add oil slowly and record added volume.
• Take steps to prevent contamination.
• Remember to take care and maintain all safety regulations of the facility.

This article is based on the “Top-Ups Utilizing An S&R Container” video from Noria's Task-Based Training series. To purchase this training course, visit the Noria Store.