We just discovered that one of the seals on our pumping system is leaking. Do you have any ideas as to what could have caused this, and can you offer some advice for selecting a good seal?
The main causes of external lubricant leakage from pumping systems, hydraulic machines, gearcases and sumps are the wrong selection, improper application, poor installation and inadequate maintenance practices that are applied to sealing systems.
These problems can be overcome through a better understanding of the types of sealing materials available, redefined selection procedures and the consistent application of sound replacement and maintenance practices.
A number of variables must be considered when selecting oil seals. There are nine factors that designers and maintenance engineers must evaluate when oil seals are specified:
Shaft Speed
The maximum allowable shaft speed is a function of the shaft finish, runout, housing bore and shaft concentricity, type of fluid being sealed and the type of oil seal material.
Temperature
The temperature range of the mechanism in which the seal is installed must not exceed the temperature range of the seal elastomer.
Pressure
Most conventional oil seals are designed only to withstand very low-pressure applications (about 8 psi or less). If additional internal pressure is present or anticipated, pressure relief is necessary.
Shaft Hardness
Longer seal life can be expected with shafts having a Rockwell (RC) hardness of 30 or more. When exposed to abrasive contamination, the hardness should be increased to RC 60.
Shaft Surface Finish
Most effective sealing is obtained with optimum shaft surface finishes. The sealing efficiency is affected by the direction of the finish tool marks and the spiral lead. Best sealing results are obtained with polished or ground shafts with concentric (no spiral lead) finish marks. If you must use shafts with spiral finish leads, they should lead toward the fluid when the shaft rotates.
Concentricity
When the bore and shaft centers are misaligned, seal life will be shortened because the wear will be concentrated on one side of the sealing lip.
Shaft and Bore Tolerances
The best seal performance is achieved when close shaft and bore tolerances are present. Other factors include shaft eccentricity, end play and vibration.
Runout
Runout must be kept to a minimum. Movement of the center of rotation is usually caused by bearing wobble or shaft whip. When coupled with misalignment, this problem is compounded. Contrary to popular belief and common practice, the installation of flexible couplings cannot correct or compensate for misalignment.
Lubricant
Seals perform much better and longer when they are continuously lubricated with an oil that has the correct viscosity for the application and that is compatible with the seal lip elastomer material. The consideration of seal incompatibility, particularly with certain additives and some synthetic lubricants, should not be ignored, but unfortunately very often is.
